ErgOps
AI-powered ergonomics and workplace safety analysis for cargo, warehouse, and factory operations.
Detect risky postures, incorrect lifting, and fatigue signals before incidents happen.
Manage the Risks You Can't See
Manual inspections can't keep up with round-the-clock operations. Repeated poor bending posture, overexertion, and worker fatigue don't just cause accidents — they drive long-term occupational illness and lost productivity.
How It Works
Connect Cameras
Integrate your existing CCTV infrastructure with our cloud or on-premise system in minutes.
People & Posture
The AI engine tracks every worker on-site and 17 key joint points in real time.
Risk Scoring
Calculates an ergonomic risk score for every movement in real time, based on REBA/RULA standards.
Shift Reports
Turns raw data into actionable management summaries automatically.
From Camera Feed to Actionable Insight
ErgOps runs a multi-layer AI pipeline on every frame — detecting posture, scoring ergonomic risk, and generating manager-ready summaries without manual review.
Video Stream Ingestion
Existing CCTV feeds are processed at 25–30 FPS with edge or cloud inference.
Pose & Joint Detection
17-keypoint skeleton tracking per worker with multi-person scene handling.
Ergonomic Risk Scoring
Trunk angle, lift pattern, repetition, and exposure duration scored in real time.
Shift Intelligence Reports
LLM layer turns thousands of events into one-minute EHS summaries and recommendations.
Advanced AI Modules
Worker Tracking
Personnel identification and movement analysis across work areas to track productivity.
Posture Risk Analysis
Real-time monitoring of spine and joint angles.
Incorrect Lift Detection
Flags lifting with the back instead of the legs.
Fatigue Analysis
Tracks micro-movement slowdown and pace.
Zone Risk Heatmap
Identifies the highest-risk locations.
AI Shift Report
Summarize thousands of hours of footage into a one-minute report, powered by generative AI.
End-to-End Operational Intelligence
From cargo terminals to warehouse floors, ErgOps connects computer vision, operational data, and AI-driven insights across your entire logistics chain.
Shipment-Level Tracking in Cargo Operations
Monitor every shipment through sorting, handling, and transfer stages with real-time visibility into delays, bottlenecks, and operational status.
Cargo Measurement, Weighing & Data Entry Automation
Automate dimensioning, weighing, and data capture to eliminate manual entry errors and accelerate throughput at cargo handling points.
Workforce Optimization in Warehouse Operations
Analyze staffing patterns, task distribution, and zone activity to balance workloads and improve productivity across warehouse shifts.
Bottleneck Analysis in Pallet Operations
Detect, classify, and resolve slowdowns in pallet loading and unloading workflows before they impact downstream operations.
Operational Forecasting & Decision Support
Turn historical operational data into demand forecasts, capacity planning insights, and actionable recommendations for managers.
Forklift Tracking System
Track forklift movement, utilization, and proximity risks across the facility to improve safety and equipment efficiency.
Door-to-Door Delivery Solutions
Extend operational visibility from hub to last mile with integrated tracking, handoff monitoring, and delivery performance analytics.
Ergonomics & Physical Workload Reduction
Improve ergonomics in cargo operations by detecting risky movements, reducing physical strain, and preventing repetitive strain injuries.
ErgOps Product Modules
A modular platform that combines computer vision, ergonomic science, wearable data, and operational intelligence — from live posture monitoring to enterprise decision support.
ErgOps Vision
Computer vision-based pose estimation, joint angle analysis, risk exposure tracking, and real-time posture alerts from existing cameras.
Digital REBA Engine
Automated REBA scoring across trunk, neck, arms, legs, and load conditions to classify ergonomic risk and required intervention levels.
NIOSH Lifting Analysis
Evaluates lifting tasks using load weight, frequency, height, and asymmetry to determine whether manual handling is within safe limits.
SmartBand & SmartBelt
Wearable alerts, trunk angle sensing, bending frequency tracking, and vibration feedback for high-risk workers in the field.
Smart Load Intelligence
Matches barcode, RFID, and weight data with worker capacity to flag unsafe lifts and recommend forklift or team handling.
Workforce Analytics
Management dashboards with heatmaps, shift reports, high-risk worker and workstation identification, and exportable EHS summaries.
Recommendation Engine
AI-supported suggestions for task rotation, forklift usage, workstation redesign, smart belt deployment, and ergonomic investment prioritization.
What's Live vs. What's Coming
ErgOps is actively evolving from a computer vision PoC into an enterprise ergonomic operations platform. This site demonstrates current capabilities and planned modules transparently.
Computer Vision PoC
Live camera capture, MediaPipe pose estimation, waist angle risk model, real-time warnings, and session metrics.
Ergonomic Risk Engine
Full joint analysis, digital REBA scoring, repetition counting, exposure duration, and CSV session export.
Web Dashboard
Session analytics, risk trends, shift summaries, and exportable reports — demonstrated on this marketing site.
Wearable Integration
SmartBand and SmartBelt prototypes with vibration alerts, fatigue tracking, and improved trunk posture accuracy.
Load & Operations Integration
Barcode/RFID, load weight retrieval, worker profile matching, safe lifting limits, and forklift request workflows.
Enterprise Platform
Multi-site deployment, RBAC, ERP/WMS/MES integration, AI recommendations, and ROI analytics.
Manager Control Panel
Real-time ergonomic risk monitoring across cargo handling zones.
AI Analysis Engine
RunningPose detection, REBA scoring, and fatigue models active on 12 camera streams.
bar_chart 7-Day High-Risk Event Trend
Events per shiftnotifications_active Recent Alerts
Zone B-03 · Sort Line 2 · Cam 07
Loading Dock A · Pallet unload · Cam 03
Worker #EMP-442 · 85% fatigue score · Shift A
groups Personnel Risk Overview
| ID | Zone | REBA | Fatigue | Status |
|---|---|---|---|---|
| EMP-442 | Sort Line 2 | 9 | AT RISK | |
| EMP-318 | Loading Dock A | 7 | WATCH | |
| EMP-129 | Pallet Bay C | 3 | NORMAL | |
| EMP-205 | Inbound Gate | 2 | NORMAL |
map Zone Risk Heatmap
Factory Pallet Handling Demo
Our system automatically classifies "pallet loading" and "unloading" operations in complex factory settings. The AI flags angular lifting errors on every box a worker handles and generates an instant audio alert or dashboard notification.
- check_circle Red alert if back angle exceeds 20 degrees.
- check_circle Tracks the degree of knee bend.
- check_circle Analyzes multiple people simultaneously.
Three-Layer AI Architecture
Computer vision, ergonomic science, and generative AI work together to turn raw video into decisions managers can act on.
YOLO Pose
Real-time object detection & human pose estimation model.
Risk Engine
Proprietary ergonomics logic based on RULA/REBA metrics.
LLM Shift
Automated generative reporting for EHS managers.
Make workplace risk visible.
Start your journey to zero incidents with ErgOps today.
Talk to Our Team
Have a question about a pilot, pricing, or integrating your existing cameras? Send us a message and we'll get back to you within one business day.